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R&D, Testing and Development

History and Objectives

Micronclean has operated its own on-site test laboratory for over 15 years. The laboratory was originally established to provide routine environmental monitoring facilities for the company production sites.
 
The range of services provided to the company has gradually expanded and in addition to microbiological testing a range of garment, fabric and process tests are now undertaken. These include ESD tests, wash trials, component and process testing, system validation and equipment calibration.
 
The laboratory has been recently refurbished and upgraded to allow for further development. Research and development activity is focused on customer requirements.The RD&T department works closely with the Customer Service and Sales teams both to provide technical support and in developing new garments, fabrics, support products and processes. RD&T also work closely with other Micronclean plants throughout the world. The RD&T department has 4 main areas of activity.
 
1. Laboratory testing
  • Daily microbiological monitoring of the Micronclean cleanroom to show compliance with EC GMP guidelines.
  • Daily monitoring of RO water systems.
  • ESD, particulate and physical testing of garments and components to appropriate standards e.g.ASTM 51/00.
  • Fabric and component trials in conjunction with customers, suppliers and external test laboratories.
2. Process development and validation
  • Current projects include;
  • Development of Pharmaclean process as an alternative to terminal sterilisation.
  • Development of surface-coatings removal process.
  • Development of improved garment repair systems.
  • Development of improved garment-labelling systems.
 
3. Fabric and component investigation
 
A very wide range of cleanroom-compatible fabrics are available throughout the world together with an ever expanding range of garment components.
 
RD&T work closely with a range of suppliers and independent test houses to evaluate these products.
 
  • Examples of recent projects include;
  • Comparison of various anti-microbial fabrics.
  • Evaluation and development of new zips.
  • Improved cleanroom undergarment fabric trials in partnership with selected customers.
 
4. Product design
 
New garment styles are being developed and introduced together with non-garment cleanroom support products. These may be developed in-house or in conjunction with specialist designers. Some recent introductions are;
 
  • Improved Micronclean boot with more robust and comfortable sole, easy entry to assist gowning and with increased garment life.
  • Extended life limited-use coverall.
  • Machine and component covers.
  • Recycle cleanroom mops.
  • Improved comfort laboratory coat.
 

 
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